U48/U49 Combo Drill Tools
Many operations in aerospace manufacturing benefit from the combination of two or more of the drilling,
reaming, countersinking and counterboring operations that may be required in the preparation of holes.
Doing the job in one pass improves the concentricity and positional accuracy of the finished hole profile
and avoids location and re-positioning challenges in series production. Many innovative fixed tools were
developed in the USA to exploit these advantages, perhaps beginning with Winslow’s nutplate drill motor
of 1954. The Drivematic drilling/riveting machine and the familiar Spacematic tools followed; these and
similar types being very widely used by the major airframers and subcontractors.
Complementary to the above, combination HSS and carbide cutting tools are required. They need to have
particular shanks and seating arrangements to fit the machines, and often controlled lengths to maximize
the accuracy and repeatability potential of the setups. We are pleased to offer quotations for these tools.
Typical tool types are-
DRILLS
DRILL-COUNTERSINKS
DRILL-REAM-COUNTERSINKS
DRILL-COUNTERSINK-COUNTERBORES
Nutplate Drill Motors usually require 8-32 or 10-32 UN
threaded shanks but other fittings may be encountered
Drivematic Drill/Riveters take 1/4" or 1/2" parallel shanks
Spacematic Drill/Countersinking machines may require tools
with particular parallel shanks for collet fitting, or 1/4-28 UN
or 7/16-20 UN internal thread shanks and seats for use with
cage attachments. Larger tools may be specified with larger
thread sizes.
Combination tools have also been developed for making the
profile holes for 'TAPER-LOK' bolts. (1 in 48 taper, with a
countersink; the tool may be a combination taper reamer and
countersink, or may be designed to drill from the solid). These may be provided with thru-coolant holes - on some
applications in titanium for example.
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Fully dimensioned drawings of the tool are desirable in most
cases. Failing that, a full description of the task required to be
undertaken, with diameters and lengths, angles and tolerances
required, should be provided, along with full identification of
the machine in which the tool will be used, to ensure that the
shank and seating will be compatible. In some countersink
drill motors, the length of stroke of the machine is important,
as it determines the tool body length.
For some tooling, OEM identification numbers may be enough
to define the requirement, if available.
In all cases the quantity ordered will be very important in the
determination of the unit price.